{"id":20614,"date":"2020-10-13T15:35:32","date_gmt":"2020-10-13T13:35:32","guid":{"rendered":"https:\/\/testwebc3.com.es\/?page_id=20614"},"modified":"2021-08-18T16:23:51","modified_gmt":"2021-08-18T14:23:51","slug":"laser-assisted-roll-forming","status":"publish","type":"page","link":"https:\/\/testwebc3.com.es\/en\/laser-applications\/industrial-lasers\/laser-technology-for-material-processing\/laser-assisted-roll-forming\/","title":{"rendered":"Laser-assisted roll-forming"},"content":{"rendered":"<section class=\"wpb-content-wrapper\"><p>[vc_row css_animation=&#8221;&#8221; row_type=&#8221;row&#8221; use_row_as_full_screen_section=&#8221;no&#8221; type=&#8221;full_width&#8221; angled_section=&#8221;no&#8221; text_align=&#8221;left&#8221; background_image_as_pattern=&#8221;without_pattern&#8221; z_index=&#8221;&#8221;][vc_column][vc_row_inner row_type=&#8221;row&#8221; type=&#8221;grid&#8221; text_align=&#8221;left&#8221; css_animation=&#8221;&#8221; css=&#8221;.vc_custom_1565970943768{padding-top: 70px !important;}&#8221;][vc_column_inner][vc_column_text]<\/p>\n<h1>High power Laser Diode Roll-forming technology<\/h1>\n<p>[\/vc_column_text][vc_empty_space height=&#8221;10px&#8221;][vc_column_text]<\/p>\n<h4>Bending of metals and steel without cracks and defects<\/h4>\n<p>[\/vc_column_text][\/vc_column_inner][\/vc_row_inner][vc_row_inner row_type=&#8221;row&#8221; type=&#8221;grid&#8221; text_align=&#8221;left&#8221; css_animation=&#8221;&#8221; css=&#8221;.vc_custom_1600110650588{padding-bottom: 30px !important;}&#8221;][vc_column_inner width=&#8221;1\/2&#8243;][vc_empty_space height=&#8221;50px&#8221;][vc_column_text]Monocrom offers laser diode systems for crack-free, hot roll-forming and bending of metals and ultra-high strength steels for more efficient and faultless material processing. Our high power laser diode roll-forming technology is suitable for light weighting applications and shows multiple advantages compared to other conventional bending techniques. It allows crack-free bending, forming of smaller profile radii than possible in simple bending and possesses other advantages such as lower investment cost compared to stamping, less tool wear and the ability to form complex shapes.[\/vc_column_text][vc_empty_space height=&#8221;10px&#8221;][vc_column_text]Ultra-high strength steel (UHSS) is being increasingly used to form automotive components, such as, car seats, bottom sill reinforcements, door beams, roof bows among others.[\/vc_column_text][vc_empty_space height=&#8221;10px&#8221;][vc_column_text][\/vc_column_text][\/vc_column_inner][vc_column_inner width=&#8221;1\/2&#8243;][vc_empty_space height=&#8221;50px&#8221;][vc_column_text]<\/p>\n<ul>\n<li>direct diode laser approach with high E-O efficiency<\/li>\n<li>continuous application of local forces in bending mode<\/li>\n<li>new design ready-to integrate<\/li>\n<li>reliable and robust<\/li>\n<li>cost effective optical design adapts well to the application<\/li>\n<\/ul>\n<p>[\/vc_column_text][\/vc_column_inner][\/vc_row_inner][vc_row_inner row_type=&#8221;row&#8221; type=&#8221;grid&#8221; text_align=&#8221;left&#8221; css_animation=&#8221;&#8221; css=&#8221;.vc_custom_1602235895756{padding-bottom: 70px !important;}&#8221;][vc_column_inner width=&#8221;1\/2&#8243;][vc_column_text]<strong>Main advantages<\/strong>[\/vc_column_text][vc_empty_space height=&#8221;10px&#8221;][vc_column_text]<\/p>\n<ul>\n<li>faultless bending, no cracks<\/li>\n<li>improve strength (higher impact resistance)<\/li>\n<li>weight reduction (reducing part thickness)<\/li>\n<li>forming of complex shapes<\/li>\n<li>quality finish of the final parts<\/li>\n<\/ul>\n<p>[\/vc_column_text][\/vc_column_inner][vc_column_inner width=&#8221;1\/2&#8243;][vc_column_text]<strong>Its implementation in a production line makes possible:<\/strong>[\/vc_column_text][vc_empty_space height=&#8221;10px&#8221;][vc_column_text]<\/p>\n<ul>\n<li>use less bending stations<\/li>\n<li>shorter roll-forming line<\/li>\n<li>increase fabrication speed &#8211; speed up production<\/li>\n<\/ul>\n<p>[\/vc_column_text][\/vc_column_inner][\/vc_row_inner][vc_row_inner row_type=&#8221;row&#8221; type=&#8221;grid&#8221; text_align=&#8221;left&#8221; css_animation=&#8221;&#8221; css=&#8221;.vc_custom_1601558385190{padding-top: 60px !important;padding-bottom: 70px !important;background-color: #f4f5f9 !important;}&#8221;][vc_column_inner width=&#8221;1\/2&#8243; css=&#8221;.vc_custom_1601558353691{padding-right: 30px !important;padding-left: 30px !important;}&#8221;][vc_column_text]<\/p>\n<h4>Technical parameters<\/h4>\n<p>[\/vc_column_text][vc_empty_space height=&#8221;10px&#8221;][vc_column_text]\n<div class=\"wpdt-c wdt-skin-light\">\n    \n<input type=\"hidden\" id=\"wdtNonceFrontendEdit_14\" name=\"wdtNonceFrontendEdit_14\" value=\"a39f5262a3\" \/><input type=\"hidden\" name=\"_wp_http_referer\" value=\"\/en\/wp-json\/wp\/v2\/pages\/20614\" \/>    <input 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style=\"\">160 mm x 1 mm of 4.8 kW @ 940 nm <\/td>\n                    <\/tr>\n                <tr id=\"table_14_row_1\">\n                            <td style=\"\">2<\/td>\n                            <td style=\"\">Power densities<\/td>\n                            <td style=\"\">up to 3 kW\/cm2<\/td>\n                    <\/tr>\n                <tr id=\"table_14_row_2\">\n                            <td style=\"\">3<\/td>\n                            <td style=\"\">Vibration resistance <\/td>\n                            <td style=\"\">up to 3 g<\/td>\n                    <\/tr>\n    <\/tbody>        <!-- \/Table body -->\n\n        <!-- Table footer -->\n        \n        <!-- \/Table footer -->\n    <\/table>\n\n<\/div><style>\n#filterBox_table_1 .noUi-handle-lower{background-color:#bf2d30 !important;}\n#filterBox_table_1  .noUi-handle-upper{background-color:#bf2d30 !important;}\n#filterBox_table_1 .noUi-connect{background-color:#bf2d30 !important;}\n#table_1 .odd td,\n#table_1 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class=\"icon_text_holder\" style=\"\"><div class=\"icon_text_inner\" style=\"\"><div class=\"icon_title_holder\"><div class=\"icon_holder \" style=\" \"><a itemprop=\"url\" href=\"https:\/\/testwebc3.com.es\/wp-content\/uploads\/2020\/10\/DS-Monocrom-@MET-Direct-Diode-.pdf\" target=\"_blank\" class=\"q_icon_link\"><span data-icon-type=\"normal\"   style=\"\" class=\"qode_iwt_icon_holder q_font_awsome_icon fa-lg  \"><i class=\"qode_icon_font_awesome fa fa-file-pdf-o qode_iwt_icon_element\" style=\"\" ><\/i><\/span><\/a><\/div><h5 class=\"icon_title\" style=\"\">Monocrom @Met Direct Diode<\/h5><\/div><p style=''><\/p><a itemprop='url' class='icon_with_title_link' href='https:\/\/testwebc3.com.es\/wp-content\/uploads\/2020\/10\/DS-Monocrom-@MET-Direct-Diode-.pdf' target='_blank' style=''>Monocrom @Met Direct Diode<\/a><\/div><\/div><\/div>[\/vc_column_inner][vc_column_inner width=&#8221;1\/2&#8243;][vc_single_image image=&#8221;20630&#8243; img_size=&#8221;full&#8221; alignment=&#8221;center&#8221; qode_css_animation=&#8221;&#8221;][\/vc_column_inner][\/vc_row_inner][vc_row_inner row_type=&#8221;row&#8221; type=&#8221;grid&#8221; text_align=&#8221;left&#8221; css_animation=&#8221;&#8221; css=&#8221;.vc_custom_1601558385190{padding-top: 60px !important;padding-bottom: 70px !important;background-color: #f4f5f9 !important;}&#8221;][vc_column_inner css=&#8221;.vc_custom_1601558353691{padding-right: 30px !important;padding-left: 30px !important;}&#8221;][vc_single_image image=&#8221;20638&#8243; img_size=&#8221;medium&#8221; alignment=&#8221;center&#8221; qode_css_animation=&#8221;&#8221; css=&#8221;.vc_custom_1602674111798{background-image: url(https:\/\/testwebc3.com.es\/wp-content\/uploads\/2020\/10\/Implementation-graphics.jpg?id=20638) !important;}&#8221;][vc_empty_space height=&#8221;50px&#8221;][\/vc_column_inner][\/vc_row_inner][\/vc_column][\/vc_row][vc_row css_animation=&#8221;&#8221; row_type=&#8221;row&#8221; use_row_as_full_screen_section=&#8221;yes&#8221; type=&#8221;grid&#8221; angled_section=&#8221;no&#8221; text_align=&#8221;left&#8221; background_image_as_pattern=&#8221;without_pattern&#8221; z_index=&#8221;&#8221; css=&#8221;.vc_custom_1602597211895{padding-top: 40px !important;padding-bottom: 90px !important;background-image: url(https:\/\/testwebc3.com.es\/wp-content\/uploads\/2020\/10\/laser-assisted-metal-roll-forming-2.jpg?id=20619) !important;background-position: center !important;background-repeat: no-repeat !important;background-size: cover !important;}&#8221;][vc_column parallax=&#8221;content-moving&#8221; css=&#8221;.vc_custom_1600355708118{background-position: center !important;background-repeat: no-repeat !important;background-size: cover !important;}&#8221;][vc_row_inner row_type=&#8221;row&#8221; type=&#8221;full_width&#8221; text_align=&#8221;left&#8221; css_animation=&#8221;&#8221;][vc_column_inner width=&#8221;1\/2&#8243;][vc_column_text]<\/p>\n<h2><span style=\"color: #181818;\">How does it work?<\/span><\/h2>\n<p>[\/vc_column_text][vc_empty_space height=&#8221;20px&#8221;][\/vc_column_inner][vc_column_inner width=&#8221;1\/2&#8243;][\/vc_column_inner][\/vc_row_inner][vc_row_inner row_type=&#8221;row&#8221; type=&#8221;full_width&#8221; text_align=&#8221;left&#8221; css_animation=&#8221;&#8221;][vc_column_inner width=&#8221;1\/2&#8243;][vc_column_text]Laser-assisted roll-forming is the industrial process in which<b class=\"bold\"> a metal sheet<\/b>\u00a0is first heated by a laser source and then bended by a roller dies into a desired cross-sectional profile. Compared to the conventional way of forming metal, hot and cold forming, the laser-assisted roll-forming process is more cost-efficient.\u00a0 In the hot roll-forming, a lot of energy is lost due the heating of the whole metal sheet. The cold roll-forming process may cause cracks and spring-backs, and thus increase costs in raw materials. When laser source is used to heat the sheet of metal, the laser only hits the area of bending saving energy and reducing drastically the possibility of cracking.[\/vc_column_text][vc_empty_space height=&#8221;20px&#8221;][vc_column_text]Lasers are ideal when bending <b class=\"bold\">ultra-high strength steels<\/b>\u00a0that are very sensitive to high temperature and present easily spring-backs and cracks. It is needed a stable and controlled power source with high reaibility in order to achieve a faultless bending of complex materials. The laser sources offered by Monocrom are designed to fit in industrial roll-forming machines.[\/vc_column_text][\/vc_column_inner][vc_column_inner width=&#8221;1\/2&#8243;][\/vc_column_inner][\/vc_row_inner][\/vc_column][\/vc_row][vc_row css_animation=&#8221;&#8221; row_type=&#8221;row&#8221; use_row_as_full_screen_section=&#8221;no&#8221; type=&#8221;full_width&#8221; angled_section=&#8221;no&#8221; text_align=&#8221;center&#8221; background_image_as_pattern=&#8221;without_pattern&#8221; css=&#8221;.vc_custom_1600671375859{padding-top: 40px !important;padding-bottom: 40px !important;background-color: #bf2d30 !important;}&#8221; z_index=&#8221;&#8221;][vc_column]<a  itemprop=\"url\" href=\"https:\/\/testwebc3.com.es\/en\/applications\/industrial\/material-processing\/\" target=\"_self\"  class=\"qbutton  white default btn_white_hover\" style=\"\">Back to Material Processing<\/a>[\/vc_column][\/vc_row][vc_row css_animation=&#8221;&#8221; row_type=&#8221;row&#8221; use_row_as_full_screen_section=&#8221;no&#8221; type=&#8221;grid&#8221; angled_section=&#8221;no&#8221; text_align=&#8221;left&#8221; background_image_as_pattern=&#8221;without_pattern&#8221; css=&#8221;.vc_custom_1565635238426{padding-top: 70px !important;padding-bottom: 80px !important;background-color: #f4f5f9 !important;}&#8221; z_index=&#8221;&#8221;][vc_column][vc_column_text]<\/p>\n<h3 style=\"text-align: left;\">Contact us<\/h3>\n<p>[\/vc_column_text][vc_empty_space height=&#8221;10px&#8221;][vc_column_text]<\/p>\n<p style=\"text-align: left;\">Please fill out the form bellow to request information about our products and services. We will answer you shortly.<\/p>\n<p>[\/vc_column_text][vc_empty_space]\n<div class=\"wpcf7 no-js\" id=\"wpcf7-f19723-o1\" lang=\"es-ES\" dir=\"ltr\">\n<div class=\"screen-reader-response\"><p role=\"status\" aria-live=\"polite\" aria-atomic=\"true\"><\/p> <ul><\/ul><\/div>\n<form action=\"\/en\/wp-json\/wp\/v2\/pages\/20614#wpcf7-f19723-o1\" method=\"post\" class=\"wpcf7-form init cf7_custom_style_2\" aria-label=\"Formulario de contacto\" novalidate=\"novalidate\" data-status=\"init\">\n<div style=\"display: none;\">\n<input type=\"hidden\" name=\"_wpcf7\" value=\"19723\" \/>\n<input type=\"hidden\" name=\"_wpcf7_version\" value=\"5.8.1\" \/>\n<input type=\"hidden\" name=\"_wpcf7_locale\" value=\"es_ES\" \/>\n<input type=\"hidden\" name=\"_wpcf7_unit_tag\" value=\"wpcf7-f19723-o1\" \/>\n<input type=\"hidden\" name=\"_wpcf7_container_post\" value=\"0\" \/>\n<input type=\"hidden\" name=\"_wpcf7_posted_data_hash\" value=\"\" \/>\n<input type=\"hidden\" name=\"_wpcf7_recaptcha_response\" value=\"\" \/>\n<\/div>\n<div class=\"wpb_column vc_column_container vc_col-sm-6\" style=\"padding-right:15px;\">\n\t<p><label> <span class=\"wpcf7-form-control-wrap\" data-name=\"your-name\"><input size=\"40\" class=\"wpcf7-form-control wpcf7-text wpcf7-validates-as-required\" aria-required=\"true\" aria-invalid=\"false\" placeholder=\"* Name\" value=\"\" type=\"text\" name=\"your-name\" \/><\/span> <\/label>\n\t<\/p>\n<\/div>\n<div class=\"wpb_column vc_column_container vc_col-sm-6\" style=\"padding-left:15px;\">\n\t<p><label> <span class=\"wpcf7-form-control-wrap\" data-name=\"your-email\"><input size=\"40\" class=\"wpcf7-form-control wpcf7-email wpcf7-validates-as-required wpcf7-text wpcf7-validates-as-email\" aria-required=\"true\" aria-invalid=\"false\" placeholder=\"* E-mail\" value=\"\" type=\"email\" name=\"your-email\" \/><\/span> <\/label>\n\t<\/p>\n<\/div>\n<div class=\"wpb_column vc_column_container vc_col-sm-12\" style=\"\">\n\t<p><label> <span class=\"wpcf7-form-control-wrap\" data-name=\"your-info\"><textarea cols=\"40\" rows=\"10\" class=\"wpcf7-form-control wpcf7-textarea\" aria-invalid=\"false\" placeholder=\"* Information\" name=\"your-info\"><\/textarea><\/span> <\/label>\n\t<\/p>\n<\/div>\n<div class=\"wpb_column vc_column_container vc_col-sm-12\" style=\"margin-top:20px;\">\n\t<p>* <span style=\" font-family: Raleway,sans-serif;\">Required fields<\/span>\n\t<\/p>\n<\/div>\n<div class=\"wpb_column vc_column_container vc_col-sm-12\" style=\"margin-top:10px;\">\n\t<p><small class=\"legal_cf7\" style=\" font-family: Raleway,sans-serif;\">In accordance with data protection regulations, we provide , you with the following processing information:<br \/>\nData controller: MONOCROM SL<br \/>\nPurposes of the processing: maintaining a commercial relationship and sending communications of products or services<br \/>\nRelated rights: access, rectification, portability, erasure, limitation and objection<br \/>\nMore processing information in the <a href=\"https:\/\/testwebc3.com.es\/en\/privacy-policy\/\" target=\"_blank\">Privacy Policy<\/a>.<\/small><span class=\"wpcf7-form-control-wrap\" data-name=\"acceptance-287\"><span class=\"wpcf7-form-control wpcf7-acceptance\"><span class=\"wpcf7-list-item\"><input type=\"checkbox\" name=\"acceptance-287\" value=\"1\" class=\"acept_form\" aria-invalid=\"false\" \/><\/span><\/span><\/span><span style=\" font-family: Raleway,sans-serif;\">I accept the processing of my data for the purpose of sending products or services communications.<\/span>\n\t<\/p>\n<\/div>\n<div class=\"wpb_column vc_column_container vc_col-sm-12\" style=\"margin-top:10px;\">\n\t<p><span id=\"wpcf7-69f8bd14b84d5-wrapper\" class=\"wpcf7-form-control-wrap honeypot-676-wrap\" style=\"display:none !important; 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type=&#8221;full_width&#8221; angled_section=&#8221;no&#8221; text_align=&#8221;left&#8221; background_image_as_pattern=&#8221;without_pattern&#8221; z_index=&#8221;&#8221;][vc_column][vc_row_inner row_type=&#8221;row&#8221; type=&#8221;grid&#8221; text_align=&#8221;left&#8221; css_animation=&#8221;&#8221; css=&#8221;.vc_custom_1565970943768{padding-top: 70px !important;}&#8221;][vc_column_inner][vc_column_text] High power Laser Diode Roll-forming technology [\/vc_column_text][vc_empty_space height=&#8221;10px&#8221;][vc_column_text] Bending of metals and steel without cracks and defects [\/vc_column_text][\/vc_column_inner][\/vc_row_inner][vc_row_inner row_type=&#8221;row&#8221; type=&#8221;grid&#8221; text_align=&#8221;left&#8221; css_animation=&#8221;&#8221; css=&#8221;.vc_custom_1600110650588{padding-bottom: 30px !important;}&#8221;][vc_column_inner width=&#8221;1\/2&#8243;][vc_empty_space height=&#8221;50px&#8221;][vc_column_text]Monocrom offers laser&#8230;<\/p>\n","protected":false},"author":6,"featured_media":0,"parent":15245,"menu_order":0,"comment_status":"closed","ping_status":"closed","template":"full_width.php","meta":{"footnotes":""},"_links":{"self":[{"href":"https:\/\/testwebc3.com.es\/en\/wp-json\/wp\/v2\/pages\/20614"}],"collection":[{"href":"https:\/\/testwebc3.com.es\/en\/wp-json\/wp\/v2\/pages"}],"about":[{"href":"https:\/\/testwebc3.com.es\/en\/wp-json\/wp\/v2\/types\/page"}],"author":[{"embeddable":true,"href":"https:\/\/testwebc3.com.es\/en\/wp-json\/wp\/v2\/users\/6"}],"replies":[{"embeddable":true,"href":"https:\/\/testwebc3.com.es\/en\/wp-json\/wp\/v2\/comments?post=20614"}],"version-history":[{"count":23,"href":"https:\/\/testwebc3.com.es\/en\/wp-json\/wp\/v2\/pages\/20614\/revisions"}],"predecessor-version":[{"id":23790,"href":"https:\/\/testwebc3.com.es\/en\/wp-json\/wp\/v2\/pages\/20614\/revisions\/23790"}],"up":[{"embeddable":true,"href":"https:\/\/testwebc3.com.es\/en\/wp-json\/wp\/v2\/pages\/15245"}],"wp:attachment":[{"href":"https:\/\/testwebc3.com.es\/en\/wp-json\/wp\/v2\/media?parent=20614"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}